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Inferior Hand-Held LASERS – Caveat Emptor1
also see: False Power Claims

 

Have Bathtub Caulk Will Travel

That white stuff is not heat sink grease.....

The niche LASER market is replete with copycats and knock-offs. At the left is a photo of a disassembled 200mw 532nm Hand-Held LASER from a distributor in China – a distributor who also sells a plethora of other things from jelly beans to iPod speakers and "Bose-like" entertainment systems. A few years ago (2005) – before eBay banned LASERS over 5mw – I purchased this fixed focus unit from a seller on eBay.

Upon initial examination, the LASER worked perfectly – it was able to light matches and cigarettes, and do all the things claimed for a LASER of this class. It was "hot" because there was no Infrared filter on it.

Being curious, I unscrewed the barrel's components which were made of brass – in fact, all of the heat-bearing surfaces were brass – a quality feature found in most good equipment. After exposing the lens assembly, I was shocked to discover that the LASER diode and the lens assembly were "glued" to the electronics module with a band of silicone bathtub caulk.

Now while this may seem to be a simple way of shock-mounting the diode, it also has the added disadvantage of isolating the main heat-generating component – the LASER diode – from all of that great metal that the Hand-Held LASER case was made from. This is a classic example of a "home-brew, DIY" LASER built into a generic case. In use, the diode would get extremely hot, and in two weeks of normal, average use, the silicone had hardened, become brittle, and started to flake off. A few months after that, the LASER diode and collimator lens were hanging by the wires, as silicone bathtub caulk can't tolerate the heat. The LASER, although it still worked, had become useless because the thin wires inside the potted diode assembly had broken off flush with the epoxy, and there was no way to solder them back together. This LASER is now the occupant of Great Kills Landfill in Staten Island, NY. $200 bucks down the tubes (the seller in China went belly-up when eBay banned everything but toy LASERS).

Moral of the story:
You can't always judge quality by the price you pay, but if you want quality merchandise, you'll pay for it. If you pay $100 for a 200mw LASER, chances are you'll get something like this – or maybe even worse. Deal with reputable people – preferably people in your own country – and you should be OK.


We are here for the long-haul.

This cheap-o LASER in a great host (solid brass) is literally held together by bathtub caulk

1. Caveat  Emptor (Latin) "Let the buyer beware".

 

 

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Last modified: 03/17/11
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